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Technical Process Guide
Battery Trailer Build & Deployment
14-step process from sourcing to ongoing monitoring
Contents
1
Pre-Reading Sources
2
Applicable Standards
3
PPE
4
Incoming Battery Shipping
5
Incoming Battery Inspection & Sorting
6
Battery Handling & Storage
7
Cell Health Testing (UL1974)
8
Battery Disposal Record Form
9
Trailer Design & Adaptation
10
Trailer Build
11
Module Building
12
Commissioning / Testing
13
Deployment & Install
14
Ongoing Monitoring
1
Pre-Reading Sources
Internal Document
SCLA Risk Management Plan
Samsung SDI 94Ah Cell Datasheet
Energy Storage System Design Guides
Internal Document
SLCA Project Overview
Internal Document
SLCA Generic Build Activities Timeline
Suggestions
2
Applicable Standards
UL1974 – Evaluation for Repurposing Batteries
IEC 62619 – Lithium Battery Safety
Electrical Safety Code of Practice 2020
AS/NZS 3000 - Australian/New Zealand Wiring Standards
AS/NZS 5139 - Electrical installations – Safety of battery systems for use with power conversion equipment
Suggestions
3
PPE
Electrical Safety PPE Requirements
Battery Handling PPE Guide
Suggestions
4
Incoming Battery Shipping
Transport Operations - Dangerous Goods Act
Internal Document
SLCA Receiving Procedure Checklist Form
Internal Document
SLCA Receiving Procedure Checklist Results
Suggestions
5
Incoming Battery Inspection and Sorting
Internal Document
SLCA Inspection Checklist
Sorting by Voltage / Condition
Suggestions
6
Battery Handling and Storage
NSW Battery Storage Guide
Temperature and Fire Safety Guidelines
Suggestions
7
Cell Health Testing (UL1974)
Internal Document
SLCA UL1974 Evaluation Process
Internal Document
SLCA Public EV Module Testing Form
Internal Document
SLCA Public EV Module Testing Results
Workflow Crossroad: Leave BMS Attached or Assign New During Assembly
Suggestions
8
Battery Disposal Record Form
Internal Document
SLCA Disposal Documentation Form
Internal Document
SLCA Disposal Documentation Results
Hazardous Waste Compliance
Suggestions
9
Trailer Design / Adaptation
Internal Document
SLCA Assembly Diagram
Trailer Design and Procurement Guide
Battery Enclosure Design and Procurement
Enclosure Size and Configuration Calculator
Suggestions
10
Module Building
Internal Document
SLCA BMS Connection Procedure and Checklist for BMW i3 Battery
Internal Document
SLCA Module Assembly Visualisation
Suggestions
11
Trailer Build
Hardware Install (Inverter)
Deye Inverter installation Manual
Victron Inverter installation Manual
Battery Install
Battery Module to Trailer Mounting Guide
Solar Install
Solar Panel Mounting Guide
Hardware & Electrical Connections
Victron: DC Wiring Standards
Internal Document
SLCA Solar Trailer Wiring Diagram V1
Victron: Grounding, earth and electrial safety
IP Testing
IEC 60529: Ingress Protection and Testing
Suggestions
12
Commissioning / Testing (In-House)
System Commissioning Checklist
Battery System Testing Procedure
Suggestions
13
Deployment and Install
Site Installation Procedure
Final Safety Verification
Suggestions
14
Ongoing Monitoring
Remote Monitoring Platform
Maintenance Schedule
Suggestions